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Both my embroidery machine and my 3d printer need maintenance at the moment. Here's a pic of a few of the things I printed, but due to low resolution (both the printer and the in-game model files) all will need lots of additional sculpting and molding the final pieces is going to be extremely expensive, so I don't plan on getting these finished any time soon really. I have several molded Miras and Valtiels, not happy with Mira yet though.
On the topic of patches though, I was only able to make 4 sets before the machine broke down, I sold them, and I can't afford to have the machine fixed right now so I probably won't be making more, at least for a while.
Looks interesting. Gotta try to print a in-game house (you know, split one house on small parts and merdge together after printing (create more polygons on the wall of building and then cut them off)), or a vehicle from the SH2 / subway train from the SH3.
3D printing is still a technology to be developed. I remember the first color printer with multi-color ribbon, expansive and low productivity. Maybe you should use this pieces as reference to make the final one in old fashion way. And congratulations for trying!